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The use of the relief valve
Constant pressure overflow effect: dosing pumps throttle system, the dosing pumps provide a constant flow. When the system pressure increases, make the traffic demand decreases. The relief valve opens, the excess flow to the overflow back to the tank to ensure that the relief valve inlet pressure, the pump outlet pressure constant (valve port, often with the pressure
Fluctuations open).
Security role: the system work properly, the valve closes. Open only when the load exceeds the specified limit (the system pressure exceeds the set pressure) overflow, overload protection system, no further increase in pressure (usually 10% to 20% higher than the maximum working pressure relief valve set pressure
).
For the unloading valve with
For remote pressure regulator
For high and low pressure control valve
For sequence valve
Used to generate backpressure (string back to the oil on the road).
A direct-acting relief valve
1), the cone valve direct acting relief valve
The cone valve direct-acting type relief valve
Icon cone valve direct-acting relief valve. The left end of the poppet valve with bias plate one lift up the the quell spring 5, the right end of the poppet valve has a damping piston (damping piston on the one hand, when the poppet valve open or closed from the damping effect to improve the stability of the poppet valve; on the one hand is used to ensure that the poppet valve opens
Will tilt). Imports of oil pressure (pressure P) which the piston radial clearance to enter the piston at the bottom of the formation of a left hydraulic pressure F = P (A is the bottom of the piston area). F is greater than the spring force when acting on the fluid pressure at the bottom of the cone valve, mouth open, fluid from the mouth of the poppet valve by reflux population overflow
Back to the tank. The valve port open, oil flows through the relief valve, relief valve inlet pressure remained constant. , You can adjust the overflow pressure adjustment lever 4 to change the regulator spring preload Ft.
Poppet valve is open, (5-21)
Where K and X0 spring stiffness and pre-compression (m); weight G for the spool (spool positioned vertically to take into account weight, without regard to the level of placement weight) (N); Ff spool and the valve suite the friction (the direction of the spool in the opposite direction) (N); F5 for the steady-state flow force
Cone due to the damping piston and the poppet valve connections, and the symmetry with the poppet valve in the poppet valve opens into the oil flow and oil flow in steady-state flow force balance each other, so F5 = 0; Fj jet force in bias plate on the end of the poppet valve to open an annular groove, to change the poppet valve to the mouth of the stream flow direction, production
Birth to a jet the opposite direction of the force of the spring force, when the increased flow through the relief valve, although the population increases because the cone valve caused an increase in spring force, but opposite to the direction of the spring force jet force at the same time, the results offset spring force increment.
Taking into account the F5 = 0 and Fj = Kx, then (5-21) becomes
(5-22)stainless steel pipe fittings
We can see by the formula (5-22), this valve inlet pressure P from the impact of changes in flow, that is, P from x the size of the valve opening. Charged with little change of pressure P, at constant pressure and high precision.
2), ball valve straight acting relief valve
The ball valve-type direct-acting relief valve
Icon for the ball valve type, direct acting relief valve. It also has a damping piston 3, but with the poppet valve structure between the piston and ball valve 1 is not a rigid connection, but through the damping spring 4 so that the piston in contact with the ball valve (piston at both ends of the fluid pressure balance). Due to the damping effect of the piston, can always
Smooth ball valve movement connected with the piston.
(Pa) (5-23)
Where A is the ball valve seat hole area (m2); K1, K2, the main spring 2 and damping spring stiffness (N / m); x10, x20, respectively, the main spring and damping spring 4 pre-compression (m); x is the ball valve opening (m). Known by the formula (5-23), due to the increase of the damping spring
stainless steel tee
Equivalent to the main spring stiffness of K2, the pre-compression reduces the K2x20/K1 help to improve the static characteristics of the valve.
The pilot-type relief valve
Consists of two parts of the main valve and pilot valve. The pilot valve is similar to the direct-acting relief valve, but more generally for the poppet valve (or ball) shaped seat structure. The main valve can be divided into a concentric structure, two concentric structure and three concentric structure.
Figure 1, the pilot-type relief valve
Figure 1 is a pilot operated relief valve. The main spool valve cover, valve body 4 and the main valve seat 7 three concentric with the requirements, it belongs to the three concentric structure. Pressure oil from the valve body 4 in central inlet P to enter, and to enter the main spool cavity through the orifice of the main spool 6, the oil valve cover on the channel
a and cone seat 2, the hole on the role of the poppet valve 1. When the inlet pressure p1 is less than the setting value for the pilot valve regulator spring, the pilot valve closed, and because the main spool and lower sides of the effective area ratio (A2/A1) of 1.03 to 1.05, the upper side pressure on the larger, the role of the main spool and the main valve
The spring force of the main valve port Bijin does not overflow. When the oil inlet pressure exceeds the set pressure of pilot valve, pilot valve is opened, causing the funds Ports P Well the main spool orifice 5 of the pilot valve port, 4 lower part of the center hole to the body of the main spool (overflow outlet orifice) O flow. Orifice at flow loss so that the main
stainless steel reduce
The spool, the oil generated in the inferior vena an increase with the pilot valve flow increases the pressure difference when the total pressure difference in the main spool, under the effect of the surface to produce enough to overcome the main valve spring force, the main valve weight G and friction Ff, the main spool is turned on. The inlet P outlet (overflow port) O straight
Then the same, resulting in overflow to keep the system pressure.
Chart of Figure 2, two concentric pilot relief valve
Figure 2 is the structure diagram of the two concentric pilot relief valve, the main spool with a cylindrical surface of the poppet valve. A good seal when the main valve to close, the main spool a cylindrical guide surface and the conical surface and the valve sleeve tie the concentricity of the two demanding, it said two concentric. The main spool
Orifice, three orifice 2, 3, 4 are located in the valve body 10 and the pilot valve body 6. The working principle is the same, with three concentric pilot relief valve only oil from the main valve of the inferior vena to the main valve chamber and subject to three orifice. Orifice 2 and 4, the main valve of the inferior vena pilot valve cavity to produce pressure
Is weak and the main valve chamber through the orifice 3 role to control the main spool open. Orifice to increase the stability of the main spool. Pressure of relief valve import and export
(Pa) (5-24)
, Ac, the pilot valve seat hole area (m2); Ky, Kx, respectively, the main valve and pilot valve spring stiffness (N / m); y0, x0, respectively, the main valve and pilot valve pre-compressed volume (m The); y, x, respectively, the main valve and pilot valve port opening (m); Ff-based friction between the valve and the valve body (
N); the G main spool weight (N).